Harmony from the Design Stage

The most expensive form of compatibility is the final check. A non-conformity identified after the product has been developed, the mold has been made, and the supplier agreement has been signed, turns into a months-long correction project that would have been an hour's job if it had been noticed during the design phase.

The cost of correcting the non-conformity — depends on at what stage it is detected. CONCEPT DESIGN PROTOTYPEPRODUCTION SHIPPING IN THE MARKET Item selection Component replacement Redesign Scrap metal + mold Customs + return Recall + penalty

Scope

  • Approved materials catalog: The materials the designer can choose from come from a pre-evaluated pool of materials whose compatibility has been assessed.
  • Real-time alignment feedback: When a component is added to the product tree or recipe, the alignment effect in target markets is seen on the same screen.
  • Target market definition: Determining which markets the product will be sold to at the beginning of the development project; applying the rule set accordingly.
  • Gate criteria: Adding compliance as a criterion to product development decision gates; the launch gate cannot be passed without compliance approval.
  • Early warning: Labeling substances slated for restriction in the design before they are officially banned. A substance legal today may not remain legal for the entire lifespan of the product.
  • Document planning: Scheduling necessary tests and certifications backward in the launch schedule. Certification times are often a real constraint on the launch.
  • Reflecting compliance costs in the business case: Including testing, certification, notification, and manufacturer liability contributions in the product cost.


Benefit to the customer

  • Pre-launch compatibility surprises are eliminated.
  • Entering a new market is possible without redesigning the product.
  • Certification periods are entered into the calendar from the beginning.
  • The actual cost of the product is known, including the cost of fitting.
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