Production and Manufacturing at Minerva

Minerva treats production not as a separate production software, but as the central hub of an integrated business management package running on a single database . Because orders, bill of materials, inventory, capacity, quality, maintenance, shipping, and accounting are all within the same system, the entire chain, from planning to cost management, runs seamlessly.

Difference in approach

Single database, closed loop

The product tree is linked to the work order, the work order to the field, the notification from the field to the inventory and cost, and the cost to the standard of the next plan, all through the same database. A separate integration study is not required to determine the difference between the plan and the actual situation; the cycle is inherent in the system's structure.

Real-time visibility

Production indicators are updated as soon as they are reported, not through overnight batch processes. The shift supervisor, production manager, and finance department all view the same real-time data. Data synchronization is not required.

Support for hybrid production model

The ability to simultaneously manage batch, process, repetitive, and workshop-type production in the same facility; and to implement different planning strategies based on products and production lines.

Integration with quality and care.

Quality control is part of the process; unapproved batches cannot proceed or be shipped. Maintenance shutdowns are reflected in the production schedule; on-site fault reports are converted into maintenance requests. The three processes share the same equipment and work center record.

Mobile field operation

Picking, reporting, downtime logging, quality input, and material movements are performed via handheld terminals and touchscreens. The system is web-based; users can access it from anywhere within their authorized limits.

The chain from production to sleep

The formula is based on hazard classification; the classification is reflected in the label and safety data sheet; and batch registration ensures shipment traceability. In industries such as chemistry and food, production is an integral part of the compliance layer and is fed by the same product record.

Modern architecture

Minerva's next-generation systems have been developed with up-to-date technology since 2015. They are offered as a service in the cloud, run on Oracle databases, and extensively utilize artificial intelligence language models as both assistants and agents.

Minerva modules that power production.

MFE
Production & Manufacturing Management

Work order, process order, site notification, downtime and waste logging, batch traceability, production execution models.

PLM
Product Management

Product master data, product trees, recipes, variant structures, revision and engineering change management.

SCP
Supply Chain Planning

Demand planning, master production plan, material requirements planning, capacity planning, and scheduling.

LMM
Materials Management

Stock, batch and serial tracking, booking, line-side feeding, and subcontractor stock management.

LWM
Warehouse Management

Material retrieval, line feeding, finished product delivery, and warehouse movements.

PRC
Supply

Raw material and subcontracting purchasing, supplier performance, order tracking.

QAM
Quality Management

Control plans, in-operation controls, batch release, nonconformity and corrective actions.

LIM
Laboratory Management

Sampling, analysis, specification, and stability; the technical basis for quality decisions in process production.

MRO
Technical Service - Maintenance

Equipment records, scheduled maintenance, fault management, spare parts and equipment history.

MDM
Mobile Data Management

Field data collection, barcode verification, and operator guidance using terminals and handheld devices.

IoT
Internet of Things

Machine, sensor, and meter data flows directly into the system; downtime and cycle signals are automatically collected.

FMA
Management Accounting

Cost modeling, standard and actual cost, variance analysis, work-in-process valuation, product profitability.

BPC
Budget Management

Production budget, cost center planning, and actual comparison.

PPM
Project Management

Planning and costing for new product development, investment projects, and project-type production.

HRM
Human Resources

Shift planning, staff competency matrix, and the impact of leave and overtime data on capacity.

EHS
Environment, Health & Safety

Hazardous materials regulations, occupational safety records, waste and emission monitoring.

DOC
Digital Asset Management

Managed versioning of technical drawings, work instructions, control plans, and setup cards.

BIS
Reporting & Analysis

Production dashboards, scorecards, equipment effectiveness, loss analysis, and cost reports.

AIS
AI Studio

Natural language-based production questioning, anomaly detection, analysis of downtime and waste patterns, and suggestion generation.

SDM / TRM
Sales and Transportation

Delivery commitment, availability check, and ordering shipment of the product.



Bringing the demand into the system

At Minerva, a new functionality request from a customer is first examined in terms of universal concepts. The developed solution becomes a permanent capability of the system, not a patch specific to a single customer. On the production side, this approach has ensured that the needs of different sectors have evolved into standard functions over time; each new request is not a burden, but a new capability for the system.

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